The Manufacturing Process of Zinc Alloy Soft Enamel Medals

Creating a Zinc Alloy marathon medal is an intricate process that involves several detailed steps, each contributing to the final product's quality and appeal. These medals are not only symbols of achievement but also pieces of art that require precision and expertise in their manufacturing process. In this article, we will explore the various stages involved in crafting these medals, from the selection of materials to the final delivery.

Material Selection and Design Options

The journey of a Zinc Alloy marathon medal begins with the careful selection of materials. Zinc Alloy is the primary material used, known for its durability and versatility. However, other materials such as iron, brass, stainless iron, and aluminum are also available, depending on customer preferences and specific requirements.

Design is a crucial aspect of the manufacturing process. Customers can choose between 1 or 2 sided designs, with options for 2D or 3D effects. This flexibility allows for a wide range of creative possibilities, ensuring that each medal is unique and tailored to the event it represents.

Manufacturing Process: Die Casting and Die Striking

The core of the manufacturing process involves either die casting or die striking. Die casting is a method where molten metal is poured into a mold, allowing for complex shapes and fine details. On the other hand, die striking involves stamping the design onto a metal blank, which is ideal for simpler designs and faster production times.

Once the basic shape is formed, the medals undergo a series of finishing processes to enhance their appearance and durability. This includes plating, where the medals can be coated in nickel, copper, brass, gold, or silver. The plating can have a bright, antique, or matte effect, and there is also the option for double plating and color dyeing to achieve the desired aesthetic.

Color and Coating Customization

Color is another critical component of the Zinc Alloy marathon medal's appeal. The Pantone Color Chart is often used as a reference to ensure that the colors are vibrant and consistent. Depending on customer requirements, an epoxy coating can be applied to protect the colors and add a glossy finish.

Attachment and Packaging Options

The attachment of the medal is customizable, with ribbons being the most common choice. However, this can vary based on customer preferences. Packaging is also an important consideration, with options ranging from standard poly bag packing to more luxurious gift boxes made of paper, velvet, or plastic.

Delivery and Logistics

Once the Zinc Alloy marathon medals are completed, the final step is delivery. Various options are available, including ex-work, express delivery through services like FedEx and DHL, air cargo, sea cargo, and drop shipping. These options ensure that the medals reach their destination in a timely and efficient manner.

In conclusion, the manufacturing process of Zinc Alloy marathon medals is a meticulous and detailed endeavor that combines artistry with technical precision. From material selection to delivery, each step is carefully executed to produce medals that are not only beautiful but also durable and meaningful. Whether for a marathon or any other event, these medals serve as lasting reminders of achievement and excellence.